This is what it looks like all decked out ready to spray the toxic paint known as two-part polyurethane. I had a tough day getting ready to spray the primer. Learning all the tricks for doing this job right is more than stressful. After causing several runs I learned the correct setting of the pressure at the gun. It is about 30 lbs. Bottom line: better to go skimpy than to wet out to saturation. Here are some other problems I encountered. I placed the masts too close together so ended up bumping and scraping the finished surface. Also the masts are oblong. I should have turned it up vertical so as to get a larger surface area to the fan of the gun.
Now I have the wide sections of the mast lateral. Also I have the masts separated so as to have room enough to work.
Here's what I am using. Awlgrip D8001 545 Epoxy Primer white base and D3001 545 Epoxy primer converter. The Awlgrip reducer T0003 is used to reduce the viscosity to 15-18 seconds using a Zahn #2 viscosity cup. I have a Ford #4 which tables indicate is 10-13 seconds. Here is a picture of the Ford cup. I used a stopwatch to measure the time sequentially reducing the thickness and rechecking.
I got a lot of help understanding how to do this job from an expert adviser. Dan Flaherty is a skilled painter and master craftsman retired from owning a very successful marine service business. He now works in his retirement at Marine Concepts. The most important advice Dan gave me was: BE PATIENT. I agree. Many mistakes happen and quality is affected adversely when anxiety and rushing leads to rushed fumbles and clumsy missteps.
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